What are the advantages of flexible connections

1. Stress compensation, seismic and dynamic deformation resistance

• Mechanical buffering: Flexible design can absorb vibrations during equipment operation, such as electric vehicle battery packs and industrial motor vibrations.
• Adaptation to thermal expansion and contraction: Copper materials are prone to thermal expansion and contraction when the current changes, and the flexible structure can freely expand and contract to prevent thermal stress from damaging the connection points.

2. Flexible installation, adaptable to complex spaces

• 3D wiring: The bendable feature allows wiring in narrow or non-linear spaces, reducing installation difficulty.
• No need for precision machining: lower tolerance requirements for equipment installation holes, reducing assembly costs.
   

3. Reliable contact and stable impedance

• Dynamic bonding: The flexible contact surface can still maintain a tight bond in a vibrating environment, reducing the heating problem caused by increased contact resistance.
• Anti oxidation enhancement: Pure nickel coating or T2 copper material can delay oxidation and maintain low impedance for a long time (typical value ≤ 0.1m Ω).
   

4. Enhanced safety and low failure rate

• Short circuit protection: Flexible structures can slightly deform and disperse energy during short-circuit current impact, reducing the risk of explosion 
• Non brittle fatigue: high cycle bending life (up to 100000 times or more), far exceeding the metal fatigue limit of rigid busbars.
   

5. Convenient maintenance, cost reduction and efficiency improvement

• Quick replacement: Modular flexible connectors can be disassembled separately, without the need to replace the busbar system as a whole.
• Reduce harmonic losses: The flexible electromagnetic compatibility design can partially absorb high-frequency harmonics and improve system efficiency.