Nickel Plated Solid Aluminum Busbar

Nickel plated solid aluminum busbar is a composite conductive material that combines the lightweight conductivity of aluminum and the anti-corrosion performance of nickel plating layer. It is made of high-purity aluminum as the substrate, and a layer of nickel is deposited on the surface through electroplating or chemical plating process, with a solid rectangular or circular cross-section. After nickel plating treatment, the surface of the aluminum busbar is smooth, without oxide film, and the contact surface is flat. It is widely used in power systems, battery energy storage systems, automotive manufacturing and other fields. We support OEM and can customize according to your needs. If you need more in-depth technical parameters (such as specific specifications of current carrying capacity meters, coating adhesion testing methods, etc.), we can further provide detailed information.

This product can widely used in the installation of transformers, high and low voltage switchgear, vacuum appliances, enclosed busways, generators and busbars, rectifier equipment, connections between rectifier cabinets and isolating switches, industrial electric furnaces, mining explosion-proof electrical appliances, generator sets, flexible connections of carbon brush wires, and connections between busbars in electrical and electrical systems for new energy vehicle battery packs.

Zhuhai Senloong Electronics Co., Ltd. was established in 2004. We are a manufacturer that customizes and produces various new energy battery accessories according to customer requirements, including CNC machining parts services, battery connectors, nickel sheets, nickel strips, copper nickel composite plates, sheet metal parts, and flexible connectors. We serve a wide range of industrial sectors, including household, automotive, electronics, healthcare, agriculture, and more.

In order to meet the highest requirements of our customers, we continuously invest in the latest technology and equip ourselves with the most advanced machinery and facilities. Our equipment includes more than 20 high-precision pneumatic presses, more than 10 double crank steel frame presses, laser welding machines, 10 laser cutting machines, 9 CNC milling machines, and 6 polymer bending welding machines. We can customize various sample parts to verify designs and carry out mass production. We always learn and adopt the latest technology to maintain progress. A well organized management system ensures that we provide stable performance, on-time delivery, competitive prices, efficient communication, and flexible solutions to meet the most urgent needs of our customer.

We are well aware of the importance of exhibitions, so we carefully plan our exhibition strategies every year, including booth design, preparation of promotional materials, and personnel arrangements, to ensure the best results at the exhibition. Through the exhibition, we not only showcased our company's technological strength and innovation capabilities, but also further consolidated our connections with customers, laying a solid foundation for future cooperation.We are ready to take on the challenge and look forward to participating in your next project!

We have obtained 8 technical patents, passed ISO9001:2015 and IATF16949:2015 quality system certifications, as well as other related certifications, covering multiple key areas, reflecting our outstanding strength in technological innovation and research and development.

●We offer customized busbar design and manufacturing, which can be tin plated, nickel plated, or silver plated to suit specific applications.

●Our technicians can assist customers in developing product designs and developing prototypes based on customer drawings.

●The file formats we accept include JPG, PDF,DWG,DXF.

●We provide 24-hour after-sales service, and our professional sales team listens to customer needs and provides solutions.

●The factory has 20 years of production experience, a complete production chain, high production efficiency, and low costs.

●We provide comprehensive protection for your order: 100% product quality protection, 100% on-time delivery protection, and 100% payment protection.

1. Raw material preparation

●Aluminum material selection: Choose high-purity aluminum or high-strength aluminum alloy

●Surface pretreatment: Cleaning and degreasing of aluminum materials to remove surface dirt and oxide layers

2. Forming and processing

●Process aluminum into the desired busbar shape (such as rectangular, circular, or other customized shapes) through an extruder

3. Electroplated nickel plating (core process)

●process parameters

Temperature: 50-60 ℃ (too low temperature can easily cause pinholes, too high temperature can accelerate the decomposition of the plating solution)

Current density: 3-5 A/dm ² (too high can cause burning, too low can slow deposition)

Cathode movement: 15-20 times/minute (to avoid air flow marks)

Time: Adjust according to thickness (e.g. 20-30 minutes for 10 μ m)

4. Post processing and testing

●After electroplating, clean and dry the busbar to remove residual chemicals.

●Appearance inspection: Check whether the surface of the busbar is smooth, free of bubbles, cracks and other defects.

●Thickness measurement: Use a thickness gauge to check whether the thickness of the nickel plating layer meets the standard.

●Conductivity test: Use a resistance tester to test the conductivity of the busbar.

●Corrosion resistance test: The corrosion resistance of the nickel plating layer is tested by methods such as salt spray test.

Here are some production equipment in our workshop. Through the efficient collaborative work of these equipment, our production workshop can achieve full process automation from raw materials to finished products, ensuring product quality and production efficiency.

1.Packaging: Qualified busbars shall be moisture-proof and scratch resistant packaged to ensure that they are not damaged during transportation. At the same time, the products shall be stored in a dry and ventilated environment to avoid moisture or mechanical damage.

2.In order to meet the needs and characteristics of different customers, we offer a variety of transportation options:

✦Provide door-to-door services through international courier companies such as DHL, FedEx, UPS, TNT, EMS.

✦Transport to the destination airport through international airlines.

✦Transported by international shipping companies to destination port.

✦Railway transportation, applicable to goods covered by China Europe freight trains or other international railway lines.

✦Multimodal transportation,combines the advantages of sea, air, rail, and road transportation.

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