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Lithium Battery Aluminum Busbar
Aluminum Busbar Connection for Lithium Battery
battery soft connection
Conductive aluminum busbar
Lithium battery aluminum busbar
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Lithium Battery Aluminum Busbar

✦Type: Rigid Busbar, Flexible Busbar, Isolated Busbar
✦Processing: Service Bending, Welding, Decoiling, Cutting, Punching
✦Length: Custom Length
✦Contact Material: Aluminum
✦Place of Origin:Guangdong, China
✦Brand Name:Senloong
✦Application: Battery conducting,Electrical appliance

The aluminum busbar of lithium-ion batteries is a key conductive component in lithium-ion battery packs, also known as aluminum connectors, aluminum conductive parts, aluminum bars, aluminum bars, etc. It is a flat conductive bar made of high-purity aluminum or aluminum alloy, used for series/parallel connection of cells in lithium-ion battery packs to achieve current collection and transmission. Lithium battery aluminum busbars are often used in various scenarios of electrical and power equipment conductive systems, including charging stations, terminal components, new energy vehicle batteries, power lithium battery connectors, prismatic batteries, and other battery related fields.

 

CustomLithium battery aluminum busbar

Products Description

 

 

Type:

Aluminum foil connector

Shape:

Custom-shaped products, processing irregular shapes

Color:

Custom

Application:

Battery Pack; New energy vehicles; electric vehicles; energy storage systems

MOQ:

15pcs

OEM/ODM:

Support Customization

Surface treatment:

Original color cleaning; matte cleaning

Keyword :

Aluminum Busbar

OEMLithium battery aluminum busbar

application areas

 

● Power battery and energy storage system;

● New energy vehicles, battery packs;

● Power room and distribution equipment;

● Switch board, panel board;

● Low voltage switchgear and low-voltage distribution equipment;

● High current control equipment, public transportation systems, etc.

 

Lithium battery aluminum busbarApplacation

compamy profile 

 

Zhuhai Shenglong Electronics Co., Ltd. is located in Guangdong Province, China. Founded in 2004, it is a high-tech enterprise that integrates research and development, production, sales, and service of lithium battery pack accessories. Our business involves metal plate boxes, nickel plates, aluminum plates, copper bars, automotive parts, mobile phones, computer hardware structural components, speakers and screens, various etched filters, metal decorative etching products, etc. We deeply explore and develop their practicality, energy efficiency, and value innovation.

We provide unparalleled service to our customers, accepting OEM and ODM orders, customizing products to meet specific customer needs, while offering high-quality products at affordable prices. Our knowledgeable technical support team can not only provide customers with product features, but also offer advice and information on the working principles of materials. We are willing to work together with friends from all walks of life to create a better tomorrow of innovative energy!

 

Lithium battery aluminum busbarFactory

 

Company culture

 

Senloong not only appreciates the hard work of its employees, constantly creates the necessary conditions for their happiness, holds birthday parties and team building events, but also maintains a passion for exploration, constantly maintains learning and innovation abilities, and participates in international exhibitions every year.

 

Lithium battery aluminum busbarExhibition

Cooperative enterprises

 

We are long-term friendly partners and welcome customers from all over the world to cooperate.

 

Lithium battery aluminum busbarPartner

Patent certificate

 

By obtaining ISO 9001 certification and CE certification, and undergoing rigorous testing by SGS, we have further consolidated the competitiveness of our products in the international market.

 

Lithium battery aluminum busbarCertificate

Product advantages

 

 

 

 

 

 

 

 

 

 

 

 

1. High corrosion resistance

Aluminum naturally forms a dense aluminum oxide (Al ₂ O3) film in the air, effectively preventing further corrosion.

2. Good conductivity

High purity aluminum can improve strength while maintaining conductivity.

3. Good heat transfer performance

Aluminum busbars can be directly combined with liquid cooled plates or heat sinks to quickly conduct the heat generated by battery charging and discharging.

4. Lightweight

Aluminum density is only 30% of copper, which can reduce the weight of battery packs in electric vehicles and directly improve the driving range

5. High cost-effectiveness

The material cost is low, and large-scale application can save more than 30% of the cost of conductive components, which meets the requirements of circular economy.

 

Lithium battery aluminum busbarOEM service

Manufacturing process flow

 

1. Material selection

Raw materials: high-purity electrolytic copper or tin plated copper, as well as insulation materials (such as PET film) are used to protect the copper busbar and prevent short circuits.

2. Cutting and Forming

Use laser cutting or precision stamping technology to cut copper materials into the desired width and length.

3. Surface treatment

Tin or nickel plating is applied to the copper surface after cleaning treatment.

4. Layering and Insulation

Laminated process: Multiple layers of copper foil are stacked and tightly bonded through hot pressing to form a flexible flat structure.

Insulation treatment: Cover the surface of the copper busbar with insulation material (such as PET film)

5. Connection and connection

Using laser welding technology to connect copper busbars to battery terminals

6. Quality inspection

Test the stability of copper busbars in high-temperature environments to ensure their suitability for various working conditions.

 

Lithium battery aluminum busbarProduct process

Production workshop display

 

Our workshop has CNC lathes,  bending machines, wire-cut ,high speed stamping, developing machines, exposure machines, spot welding machines, large laser cutting machines, etching cleaning line,etc.

 

Lithium battery aluminum busbarMachinery equipment

Packaging and Transportation

 

 

 

 

 

 

 

 

 

 

 

 

 

✤We test each item before shipping to ensure they are in good condition.

✤As an experienced supplier, we use EPE to package your goods in cardboard boxes, which will effectively prevent accidental damage to your items during delivery.

✤We provide you with fast shipping, which usually takes about 3 days to prepare. This is an approximate time, and your shipping data will depend on your specific order.

✤Once we send out your product, we will provide you with the tracking number.

 

Lithium battery aluminum busbarPackage and transport

FAQ

Q: Do you have your own factory?

A: Yes, we have more than 10 years of manufacturing experience in China, located in Dongguan city. Welcome to visit Poding factory.

Q: Do you support expedited orders?

A: Sure, we offer expedited production services. Please consult our sales team for specific delivery times and fees.

Q: How to ensure timely delivery?

A: We ensure timely completion and delivery of orders through scientific production scheduling and real-time progress tracking.

Q: Does it support non-standard customization?

A: Yes, we specialize in non-standard customization and can produce according to the drawings or samples provided by customers.

Q: Will your company expand more well-known partners?

A: Yes, we are actively expanding our cooperation with more globally renowned companies to further enhance our industry influence.

Q: How is the production efficiency?

A: Our production line adopts automated equipment, which has high production efficiency and can quickly respond to customer needs.

 

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