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Black Powder Coated Busbar

♚ Product Name: Copper Busbar Connector
♚ Surface: Tin/Nickel Plating
♚ Heat shrink tubing: black or other
♚ Width: 4mm or other
♚ Thickness: Other 3mm
♚ Length: 120mm or other
♚ Sample service: Provided
♚ Length: Adjustable

Black powder coated busbar is a high-end power transmission equipment that combines high conductivity and environmental protection. It uses electrostatic spraying or fluidized bed impregnation technology to coat the surface of copper or aluminum conductors with special epoxy resin powder coating for high-performance electrical components. This coating not only gives the busbar a unique black appearance, but more importantly, provides excellent electrical insulation performance and mechanical protection. Our product supports customization of conductor cross-section, coating color, and protection level (IP54/IP55/IP65), providing a 10-year product warranty, lifetime technical service, and a response time of ≤ 24 hours.

 

professional manufacturer

battery connection various shapes

Products Description

Product Name:

Black Powder Spray Busbar

Surface:

Tin/Nickel Plating

Width:

4mm or other

Length:

120mm or other

Scope of application:

High voltage towers, power stations, new energy batteries, etc

Certificates:

ROHS, ISO9001, IATF16949

Insulation:

Polyethylene heat shrink tubing

Hardness:

Hard

Characteristics:

1. Good conductivity

2. High adhesive strength

3. Can be used for bending, drilling, stamping, etc

Minimum order quantity:

50 pieces

description

Applicable scenarios

 
 

1. Power distribution system

Main busbar of low-voltage switchgear and distribution panelTransformer connection bank

Transformer connection bank
 

 
 
 

2. Transportation

Internal connections of electric vehicle battery pack
Rail Transit Vehicle Power Distribution System

 
 
 

3. In the field of new energy

DC bus of solar inverter
Inter module connection of energy storage battery system

 

 

product usage fileds

 

Product Core technological advantages

 

 

  • Innovation in Materials and Processes

Using T2 electrician hard copper bars to ensure low loss power transmission and comply with RoHS and REACH environmental certifications.

  • Excellent performance

The working temperature ranges from -45 ℃ to+150 ℃, with a dense "sandwich" structure design, small busbar spacing, and high heat dissipation efficiency.

  • Full lifecycle cost advantage

Maintenance free design, supporting 12mm thermal expansion and contraction adjustment, easy to install.

 

different shapes can be customized

why choose us?

 

  • A modern production base of 11000 square meters, equipped with a constant temperature and humidity workshop
  • We are an OEM and ODM service factory with 20 years of professional industry experience
  • A professional manufacturer with ISO9001 and other quality certifications
  • Having independent formula research and development capabilities, not a simple processing factory
  • Provide technical support and customized services

advantage

company profile

 

company introduce

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Our exhibition information

Recently, we participated in the 17th China International Battery Expo and look forward to meeting you at the next exhibition! If you need to obtain booth numbers, new product information, or arrange negotiations in advance, please contact your dedicated account manager.

exhibitions

 

company members

We have gathered a group of talents with profound professional qualities

At Senlong, every member upholds the qualities of loyalty, professionalism, progress, and happiness. There is a strong team spirit between various positions and departments, gathering numerous outstanding talents to work together and promote the continuous development of the company.

Standard Certification and partner

our Certification

 

Senlong Electronics always adheres to international standards strictly implements the quality management system, and ensures that every product meets the highest industry standards

 

  • Domestic standards: GB/T, ISO9001
  • International standards: IEC 439-2, UL 857
  • Environmental certification: RoHS 2.0, REACH

 

product certificates

our Partner

 

 

  • We actively cooperate with Samsung Electronics, Amphenol LG,COSMX,Greenway, Walt Disney and many other well-known partners have established and maintained long-term stable cooperative relationships.

 

  • Collaborate with us to jointly explore the market and achieve a win-win situation. We look forward to working together with you to create a better future.

company partner

Production process and quality control

 

Substrate pretreatment

Degreasing cleaning: Removing grease and oxides from the surface of copper/aluminum busbars
Chemical conversion treatment: forming a surface microstructure that enhances adhesion

 
Powder coating

Electrostatic spraying or fluidized bed impregnation process
Film thickness control: 200-500 μ m

 
Thermal curing

Curing conditions: 200 ℃/10-20 minutes
Segmented temperature control to avoid overheating and deformation

 
Cooling and Inspection

Forced air cooling system, 100% high-pressure testing
Full inspection of appearance, thickness, and adhesion

 

product site and equipment

 

package  and transport

 

1.By courier, like DHL, UPS, FEDEX, etc. It is door to door, usually, 5-7 days to arrive.

2.By air to the air port, usually,3-4 days to arrive.

3.By sea to sea port, usually, 15-30 days to arrive.

If your delivery time is very urgent, we suggest you choose by courier or by air.

lf it is not very urgent, we will suggest you choose by sea, it is very cheap.Products are packed in cartons or wooden cases

Customized according to customer requirements, according to customerre quirements for packaging

 

package transport

fAQ

 

Q: Can your factory print our brand on the products?

A: Our factory can laser print customer logos on products.

Q: Can your factory produce our own packaging?

A: No, but we can help you order packaging boxes.

Q: How to control quality?

A: We have professional quality control personnel to conduct 100% inspection of our products. Customers can come to inspect before loading.

Q: Can your factory produce customized products?

A: Yes, we can.

Q: What about delivery?

A: We need 20 days after sample confirmation.

aftersales service

 

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