Flexible Copper Busbar
● Product Name: Flexible Busbar Copper Connector
● Payment method: 100% payment before shipment
● Product Features: Connector
● Maximum operating capacity: 1000
● Type: OEM Parts
● Certification: IATF16949
● Minimum order quantity: 10 pieces
This Flexible Copper Busbar is a highly conductive and bendable electrical connection component made by stacking multiple layers of high-purity copper foil or copper tape, combining the current carrying capacity of a rigid busbar with the dynamic adaptability of a flexible conductor. Using high-purity electrolytic copper with a purity of over 99.9%, supporting multi-directional bending (bending radius up to 5 times thickness), suitable for complex installation spaces. Support non-standard size, shape, and insulation layer design to quickly respond to requirements.
paramenters of Flexible Copper Busbar
| products |
|
|
Product Name: |
Customized Flexible Copper Busbar |
|
Characteristics 1: |
Good conductivity |
|
Characteristic 2： |
High adhesive strength |
|
Characteristic 3： |
Can be used for bending, drilling, stamping, etc |
|
Length: |
Adjustable |
|
Function: |
Customization |
|
Service: |
Customized OEM |
|
Material: |
Copper |
|
Material: |
Nickel or pure nickel |
|
Surface treatment: |
Nickel |
|
Drawing format: |
3D/CAD/DWG//STEP/PDF |
Products application
Widely used in fields such as new energy, power electronics, rail transit, power batteries, industrial automation, etc., it solves mechanical stress problems caused by vibration, thermal expansion and contraction, or assembly tolerances, and improves system reliability and lifespan.
Product advantage
Efficient conductivity
Using high-purity electrolytic copper with a conductivity of over 99.9% and a low impedance design to reduce energy loss.
Flexible structure
Multi layer ultra-thin copper tape stacking, supporting multi-directional bending, suitable for complex installation spaces.
High current carrying capacity
The cross-sectional area range is wide, and the continuous current carrying capacity can reach thousands of amperes, meeting the high current demand.
Strong weather resistance
Optional tin plating, silver plating, or insulation coating treatment for oxidation resistance and corrosion resistance.
Shock absorption and fatigue resistance
Flexible design absorbs mechanical vibration and thermal stress, avoiding the risk of fracture caused by rigid connections and extending equipment life.
lightweight design
Reduce weight by 20% -30% compared to traditional copper bars, lower system load, and facilitate installation and maintenance.
company profile
Zhuhai Senloong Electronics Co., Ltd. is a professional and leading sheet metal processing production enterprise with 18 years of industry history. Our products have attracted the hearts of countless customers worldwide and successfully entered multiple global markets such as North America, Europe, Central and South America, the Middle East, Oceania, Africa, and Asia. Our product line is rich and diverse, covering multiple fields such as battery boxes, sheet metal parts, battery connectors, metal mesh, electronic components, etc. Following the principle of 'faster, higher, stronger', our goal is to respond to customer inquiries faster, improve product quality, and enhance our ability to develop new product lines. We can develop and manufacture according to customized designs and requirements. Endless creative inspiration "is our attitude towards this great business honor. We provide standardized and efficient services to every customer.
Strict quality management and our partners
Our products are produced strictly in accordance with ISO 9001:2015 and IATF 16949 certification standards, ensuring that every product meets high-quality requirements. Our customers highly recognize our excellent products and are willing to establish long-term cooperative relationships with us.
We warmly welcome friends from all over the world to negotiate cooperation with us and work together to establish mutually beneficial and win-win friendly cooperative relationships!
Our company actively participates in various domestic and international exhibitions every year. By participating in exhibitions, we can not only showcase our sheet metal processing and electronic component products, but also learn about the latest industry trends and technologies, further enhancing our products and services.
Welcome to our booth to learn about our products and services. We look forward to establishing a long-term cooperative relationship with you!
process flow of flexible copper busbar
1. Raw material preparation
Copper material selection: Select high-purity electrolytic copper (T2 purple copper, purity ≥ 99.9%) to ensure conductivity.
Slitting treatment: Cut the copper coil into copper strips or foils of the desired width (usually with a thickness of 0.1-0.5mm).
2. Stacking and lamination
Multi layer stacking: Multiple copper strips are stacked according to the designed number of layers (usually 3-20 layers), and anti-oxidation coatings can be added between the layers.
Mechanical pressing: The copper layer is tightly bonded through hydraulic or rolling processes to form a flexible foundation structure.
3. Forming and processing
Stamping/cutting: Punch out the shape of the busbar (straight bar, L-shaped, U-shaped, etc.) according to the drawing.
Bending forming: CNC bending machine is used to process the bending angle, ensuring that the flexible section can dynamically expand and contract.
4. Surface treatment
Electroplating process: Tin plating (oxidation prevention), silver plating (improving high-frequency conductivity), or bare copper (cost optimization).
Insulation coating (optional): wrapped with PVC heat shrink tubing, silicone or sprayed insulation paint to enhance the voltage resistance level.
5. Performance testing
Conductivity test: Measure the DC resistance to verify whether the conductivity meets the standard (such as IACS ≥ 98%).
Fatigue testing: Simulate repeated bending (such as more than 5000 times) to test the resistance to mechanical fatigue.
Current carrying verification: Conduct temperature rise test with rated current to ensure safety margin.
package and transport
Packaging Specifications：
Inner: Anti-static/Vacuum-sealed (<30% humidity)
Cushioning: Custom EVA/foam (ISTA 3A certified)
Outer: Heavy-duty carton or optional wooden/steel cases
Shipping Solutions Options:
Domestic: 48-hr express (SF/Deppon)
Global: Air (DHL/FedEx, 3–5 days) or FCL sea freight (fumigated wood)
FAQ
Hot Tags: flexible copper busbar, China flexible copper busbar manufacturers, suppliers, factory, copper busbars for connector, copper busbars for fuse, copper busbars for low voltage, copper busbars for rated voltage, copper busbars for single phase, copper busbars for switch
Send Inquiry
