
Copper Laminated Flexible Busbars
✦Product Name Flexible laminated copper bus bar
✦Size:Customized Size
✦Model Number:busbar
✦Material:Copper
✦Application:New energy vehicle batteries and others
✦OEM:OEM Service Provided
Copper laminated flexible busbar is a flexible busbar composed of multiple layers of copper foil, usually made of 99.9% T2 copper material, with a thickness range of 0.1mm to 1mm. This structural design allows it to slide smoothly during installation and adapt to complex spatial layouts. Due to its flexible design, copper laminated flexible busbars can be easily bent, twisted, and formed, suitable for wiring needs in narrow spaces. Combining the adaptability of flexible circuits with the current carrying capacity of traditional busbars, it is widely used in fields with high reliability requirements.

Products Description
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application areas
In the field of electricity, it is suitable for power generation and transmission and distribution, and can be used for connecting equipment such as transformers, motors, and generators.
In the field of battery applications, it can be used for various battery connections, such as automotive batteries, rechargeable batteries, etc., providing reliable performance and long-lasting durability.
In the field of rail transit, it can provide stable and reliable high current power supply for the electrical system of rail transit.
In the field of industrial and civil construction, it is easy to deal with problems such as small space, complex layout, and high load demand in the renovation of old electrical equipment in industrial plants.

compamy profile
Zhuhai Senloong Electronics Co., Ltd. is a sheet metal factory specializing in the production of customized metal parts. The business scope includes new energy copper foil soft connections, aluminum foil soft connections, battery connectors, nickel sheets, nickel strips, copper nickel composite boards, battery boxes and other lithium battery pack accessories. The company has a wide range of process technologies, such as laser cutting, wire cutting, etching, stamping, spot welding, and laser welding. With advanced equipment and processes, the product quality has reached an innovative level. Our products are widely used in industries such as new energy vehicle battery packs, energy storage battery packs, small household appliances, chemical, medical, scientific research, metallurgy, food, machinery, etc. We have a mature production management system and provide you with comprehensive and efficient services with a professional attitude and knowledge.

Trade shows
Our members actively and positively integrate into the company team, and are able to face and solve problems positively and optimistically in both work and life, creating happiness in their own work and life.
Please do not hesitate to contact us ,our service team is very heart-warmed.

Cooperative enterprises
We sincerely welcome people from all walks of life to negotiate business and cooperate with us. Let's work together to create our success!

Patent certificate
Our products have passed the quality management standards: ISO9001:2015; ROSH; SGS REACH

Our Advantages
1. Advantages of raw materials
➯Selecting high-purity copper material as the conductor
2. Technological advantages
➯A large number of automated equipment and advanced production technologies are used in the production process.
➯Each product comes with a design drawing first, and mass production is carried out after the first piece is confirmed.
➯Modern safety press equipment
➯Featuring a unique flexible manufacturing process that bends busbars into various shapes
➯Personalized packaging, shockproof, moisture-proof, anti-collision, scratch resistant
➯CNC cutting equipment with strict tolerance control
3. Quality advantage
➯Full process quality monitoring,
➯Key parameter sampling shall be conducted for each batch of incoming materials
➯Each product comes with a factory inspection report
➯20 years of manufacturing experience in the production of precision measuring equipment
➯Production strictly in accordance with ISO9001 quality management system requirements
➯Final inspection and traceability before leaving the factory

manufacturing process flow
The production process of copper laminated flexible busbar usually includes the following steps:
1.Preparation of raw materials: Use high-purity copper materials as conductors, such as electrolytic copper with a purity of 99.95% or even higher.
2.Measurement and cutting of busbars.
3.If it is a hard copper busbar, straightening treatment is required.
4.Busbar marking: Use a tape measure on the platform to determine the position, bending shape, and other parameters of the busbar positioning hole, and then mark the busbar.
5.Busbar holes are generally processed using circular holes, after punching the busbar, deburring treatment should be carried out.
6.Busbar bending: Busbars generally have three bending methods: flat bending, vertical bending, and torsion bending.
7.Advanced laminating technology is used to tightly bond copper conductors and insulation materials together.
8.Conduct comprehensive quality inspection on the produced copper laminated flexible busbar.

Factory production equipment

Packaging and Transportation
1.Packaging method
We are committed to providing customers with safe and reliable packaging services.
We have a professional packaging team that can provide customized packaging solutions based on the characteristics of the goods.
We use high-quality packaging materials that meet international standards and conduct strict tests such as drop, vibration, and waterproofing.
All packaging is clearly marked with necessary labels to ensure that the goods are intact during transportation.
*If you have special requirements for packaging, please let us know when placing your order, and we will do our best to meet your needs!
2.Delivery Method
International express delivery: suitable for small and urgent goods, supporting door-to-door service.
Sea freight: suitable for large and bulk goods, with lower cost but longer transportation time.
Railway transportation: suitable for medium and large goods, balancing cost and timeliness.
Special transportation: Customized transportation plans can be arranged according to customer needs.

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