Flexible Braid Copper Busbar

The flexible braided copper busbar launched by our company is made of copper wire and is a flexible conductive component used for power transmission and electrical connections. It has high conductivity, flexibility, and reliability, and is coated with reinforced insulation to ensure safety and reliability. It is widely used in various fields such as motor controllers, switchgear, industrial control panels, power electronics equipment, automotive electronics, aerospace, industrial machinery, and battery systems. We accept OEM and ODM orders to customize products to meet specific customer needs.

●In the field of energy: Flexible connections for electric vehicle battery packs, photovoltaic inverters, and wind turbines to cope with vibration and thermal deformation.

●In the fields of industry commerce: and civil construction: dynamic connections in transformers, switchgear, and distribution cabinets, compensating for assembly tolerances or mechanical displacements.

●In the field of rail transit: it is suitable for current transmission between narrow spaces and complex terrains, such as high-speed trains and subway pantographs and vehicle bodies.

●In the field of power systems: for places that require high-quality, high stability, and flexible power supply, such as high-rise buildings, underground buildings, tunnels, bridges, etc.

Zhuhai Senloong Electronics Co., Ltd.was established in 2004 and is a customized factory with a professional OEM team. The production equipment includes CNC lathes, bending machines, CNC machine tools, laser machines, welding machines, bending machines, punching machines, CNC equipment, Vickers hardness testers, projectors, large laser cutting machines, etc. From raw materials to finished products, we strictly control every link and conduct comprehensive testing on materials, dimensions, appearance, thickness, salt spray, weldability, heat resistance, torque and other items to eliminate the outflow of unqualified products and provide you with high-quality products. Sincerely looking forward to your guidance and establishing a win-win cooperation relationship with you!

We are committed to becoming an industry leader, winning the trust of our customers through high-quality products and services, while emphasizing continuous innovation and market expansion.

●Over the years, we have established long-term and stable cooperative relationships with many well-known enterprises, such as Samsung Electronics, Amphenol, Philips, Guxin, Huawei, Sony, BYD LG, COSMX, AZURE, Greenway, Walt Disney.

Our products have passed international quality management system certifications such as ISO9001 and IATF16949, and comply with multiple international safety standards such as UL, RoHS, and CE, ensuring the high quality and reliability of our products.

●quality control

Our products use high-quality materials and strict quality control standards to ensure durability and reliability, while also being cost-effective and able to meet the needs of different industries.

●Design Services

We design according to customer requirements and also support brand customization, enhancing the visual appeal and market competitiveness of our products through elements such as company logos and colors.

●Professional competence

With 20 years of industry production experience, a total factory area of 11000 square meters, over 12 years of experienced technical engineers and well-trained workers, complete equipment, and advanced management concepts.

●After sales support

We provide a 24/7 customer service hotline, with a professional technical team on standby at any time. For important customers, we will establish exclusive files and provide personalized after-sales tracking services.

1. Raw material preparation

Copper wire selection

High purity electrolytic copper is selected and drawn into fine copper wire, with a clean and oxidation free surface.

2. Weaving and Forming

Cross weave multiple coated copper wires into flat strip or cylindrical structures using a high-speed weaving machine (vertical or horizontal)

Structural types: single-layer weaving, multi-layer composite weaving (such as lining flat copper strips to enhance current carrying capacity).

3. Processing of crimping terminals

Cut and weave the busbar to the desired length, and press the end into a flat or circular shape with a mold for easy connection.

Crimping copper terminals (such as ring terminals, fork terminals) or welding (laser welding/brazing), some scenes use bolt perforation fixation.

4. Insulation treatment (optional)

(1)Extrusion molding: Wrap silicone, PVC, or TPE insulation layer with an extruder.

(2)Sleeve packaging: heat shrink tubing or silicone tubing is used to heat and shape.

(3)Coating process: Spray insulation paint (such as polyurethane), suitable for light and thin requirements.

(4)Insulation test: High voltage tester (such as 5kV withstand voltage test) is used to ensure no risk of breakdown.

Through the above process, the flexible braided copper busbar can meet the needs of complex application scenarios while ensuring high performance. At the same time, we can adjust the process details according to product specifications.

The packaging of flexible braided copper busbars takes into account oxidation resistance, shock resistance, and moisture resistance, and the transportation method is flexibly selected according to distance, cost, and timeliness. For high-end applications such as military and new energy, it is recommended to use vacuum+nitrogen packaging, and strengthen rust prevention measures for sea transportation. Keep dry and ventilated during storage to extend product lifespan.

* Noted: The tracking will be update after pick up by local express. Please wait patiently or contact us for help.

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