Lifepo4 Battery Box With Wheels
Product name: Portable LiFePO4 Battery Box with Wheels
Applicable:12V, 24V, 48V LiFePO4 batteries
Size:Customizable (e.g., 400x300x200 mm)
Space：for 280ah 16cells household battery box
Type:lifepo4 battery box
48v 280ah vertical lifepo4 lithium battery box
This 48V vertical LiFePO4 lithium battery box is designed to house 16 high-capacity 280Ah batteries and is fully compatible with JK BMS. Crafted from premium metal sheet materials, the box measures 173.7x71.7x207.2mm and weighs 25kg, though customization options are available to meet specific customer requirements.
We specialize in ODM/OEM services, offering tailored 12V, 24V, and 48V battery storage solutions to suit diverse needs. This versatile battery box is an excellent choice for home energy storage and solar energy systems, providing reliable and efficient power management.
Whether you need a standard design or a fully customized solution, we are here to deliver high-quality, dependable battery storage options tailored to your specifications.
Product Features:
▲High Safety: LiFePO4 batteries have excellent thermal stability and safety.
▲Long Lifespan: 3000+cycles of life, economical and durable.
▲Portable Design: Four wheel design, convenient for movement and installation.
▲Customization Services: Support ODM/OEM, customizable voltage, capacity, size, etc. according to requirements.
▲Eco Friendly: Pollution free, green energy solutions.
Product parameters
| Battery Type: | Lithium Iron Phosphate |
| Rated voltage: | 48V |
| Battery capacity: | 280Ah |
| Battery quantity: | 16 x 280Ah lithium iron phosphate batteries |
| BMS compatibility: | JK BMS |
| Shell material: | cold plate, aluminum, stainless steel (or customized) |
| Shell size: | 173.7 x 71.7 x 207.2 millimeters (customizable) |
| Weight: | 25 kilograms (customizable) |
| Wheel design: | Four wheels for easy mobility |
| Protection level: | IP65 |
| Charging voltage: | 54V-58.4V |
| Discharge cut-off voltage: | 40V |
| Maximum continuous discharge current: | 200A |
Size customization:
Customize the most suitable battery box size based on the size of the battery pack and installation space.
Capacity customization:
Support customization of battery boxes with different voltages (12V/24V/48V, etc.) and capacities (50Ah-1000Ah and above).
Appearance design:
We offer a variety of exterior design options, including color, surface treatment (such as spraying, drawing, sanding, etc.), and brand logo customization.
More battery box products
24v Rack mounted battery box
Features: Can be installed in standard racks and is suitable for integration with other devices such as inverters and controllers.
Applications: Home data centers, smart home systems.
48V wall mounted battery box
Features: Can be fixed on the wall, saves floor space, and has a clean appearance.
Application: Small households with limited space.
Floor standing battery box
Features: Equipped with a base or wheels, easy to place and move, suitable for large capacity battery packs.
Solar energy storage battery box
Features: Designed specifically for solar energy systems, supporting efficient charging and discharging, with built-in MPPT controller (optional).
Application: Home solar energy storage system.
Portable vertical battery box
Features: Equipped with handles or wheels, easy to move and transport.
Application: Outdoor activities, emergency power supply, RV, etc.
Electric vehicle battery box
Features: Lightweight, good shock resistance, suitable for vehicle use.
Applications: electric vehicles, electric bicycles, etc.
Applications
Home energy storage
Solar energy storage systems
Off grid power solutions
RV/Marine Energy Storage
Company profile
Zhuhai Senloong Electronics Co., Ltd. is a hardware stamping and etching enterprise that integrates research and development, production, sales, and service. We specialize in producing various battery connectors, nickel sheets, copper nickel composite sheets, copper/aluminum busbars, battery boxes, and precision CNC parts. Main fields: automotive industry, mobile communication, home appliances, household energy storage, solar equipment, aviation industry, etc.
The company has excellent production equipment and an experienced technical development team, operates strictly in accordance with the ISO international management system, allocates resources reasonably, develops and manufactures the best products to meet customer needs.
In order to win the trust of customers, we should continue to practice the principles of "professionalism, honesty, and efficiency", strive to improve the technological content of production, and constantly cooperate with customers to develop new products. With rich technical experience and a down-to-earth work style, we provide sincere and genuine services to new and old customers.
Why choose us?
Experienced: With years of industry experience, we have served numerous well-known clients.
Quality assurance: A strict quality control system ensures that every product meets the standards.
One stop service: providing full service support from design, production to delivery.
Environmental protection concept: Using environmentally friendly materials and processes to promote sustainable development.
Our advantages
Professional design team:
We have an experienced design team that can provide personalized battery box design solutions based on customer needs.
Advanced Manufacturing Technology:
Adopting high-precision processing equipment (such as laser cutting, CNC bending, welding robots, etc.) to ensure product accuracy and quality. Diversified material selection:
We offer a variety of material options including metals (such as steel plates, aluminum alloys, stainless steel), plastics, and composite materials to meet the needs of different scenarios.
Function integration:
Support integrated battery management system (BMS), heat dissipation system, waterproof and dustproof functions to enhance the performance and safety of the battery box.
Quick delivery:
Efficient production processes and a comprehensive supply chain system ensure rapid response and on-time delivery.
certificate
We have obtained 8 technical patents and passed ISO9001:2015, IATF16949:2016 quality system certifications, as well as ROHS, CE, FCC, REACH, SVHC and other testing certifications.
The customization process is as follows:
1. Requirement communication and scheme determination: Clarify the specific parameters of the battery box, and the supplier will provide a customized scheme based on this, covering structure, materials, appearance design, etc., and provide design drawings and technical parameters for customer confirmation.
2. Data calculation and material preparation: Calculate the number and specifications of batteries based on the capacity of the battery box and product size; Choose a suitable BMS to ensure the safety of battery charging and discharging; Prepare accessories such as boxes, fixed containers, isolation and connection materials.
3. Production and manufacturing: Processing of components, using stamping, cutting and other processes to ensure accuracy; Arrange and connect the batteries according to the design, install BMS and tidy up the wiring; Assemble the battery into the box, install doors, connectors, etc., and seal them.
4. Quality inspection and debugging: Conduct performance testing, including voltage, capacity, and other tests; Conduct safety inspections, including testing of protection functions such as overcharging and short circuits; Debug and optimize the battery box based on the test results.
5. Packaging and delivery: Use appropriate packaging to protect the battery box, deliver according to the contract agreement, and provide technical information and after-sales commitment.
Production process
1. Design and Drawing
Product design: Determine key elements such as size, shape, and hole position of the sheet metal box based on usage requirements.
Drawing: Using professional drawing software (such as AutoCAD), generate detailed engineering drawings, marking the dimensions, tolerances, bending angles, and other technical requirements of each part, including material lists and processing requirements.
2. Raw material procurement and inspection
Material selection: Common raw materials for sheet metal boxes include cold-rolled steel plates (SPCC), hot-rolled steel plates, stainless steel plates, etc. Select appropriate materials based on the usage scenario and performance requirements of the sheet metal box.
Procurement: Procure according to the specifications and quantities required by the design.
Inspection: After the raw materials arrive, check whether the dimensional accuracy, surface quality (whether there are defects such as scratches and cracks), and material certification documents of the materials meet the requirements.
3. Material cutting
Cutting: Use a shearing machine to cut large sheet metal into small rough blanks according to the dimensions required by the drawing, with a general cutting error controlled within ± 0.5mm.
Laser cutting: For parts with complex shapes and high precision requirements, laser cutting equipment can be used to cut various complex contour shapes with an accuracy of about ± 0.1mm.
Numerical Control Punching: Using a numerical control punch press, punching, cutting and other processing of the sheet metal through a mold.
4. Bending forming
Mold preparation: Select the appropriate bending mold according to the bending requirements of the sheet metal parts, install and debug it on the bending machine.
Bending operation: Place the cut sheet on the bending machine workbench and bend it according to the pre-set program and parameters.
5. Welding
Welding preparation: Clean the oil stains, rust and other impurities at the welding site, select suitable welding materials (such as welding rods and wires) and welding processes (such as carbon dioxide gas shielded welding, argon arc welding).
Welding operation: Assemble and weld the bent parts according to the design requirements.
6. Surface treatment
Rust removal treatment: If there is rust on the surface of the sheet metal box, mechanical methods such as sandblasting, shot blasting, or chemical methods such as acid washing can be used for rust removal to improve the adhesion of subsequent surface treatments.
Galvanization: Common methods include hot-dip galvanizing and electroplating galvanizing, which can form a layer of zinc on the surface of the sheet metal box to prevent rust.
Spray coating: Spray a layer of protective paint, such as acrylic paint, epoxy paint, etc., on the surface of the sheet metal box to enhance its rust prevention ability.
7. Assembly
Parts cleaning: Clean each surface treated part to remove dust, debris, etc. from the surface.
Assembly operation: Assemble various sheet metal parts, hardware accessories (such as screws, nuts, washers, hinges, etc.) and other functional components (such as electrical components, ventilation fans, etc.) according to the design drawings and confirm that they are correct.
8. Inspection
Appearance inspection: Check the surface of the sheet metal box for defects such as scratches, bumps, deformations, and whether the coating is uniform and whether there is any peeling phenomenon.
Dimensional inspection: Use measuring tools to measure the key dimensions of the sheet metal box to ensure compliance with the design drawings, and the dimensional deviation should be controlled within the specified tolerance range.
Performance testing: Conduct corresponding performance tests based on the functional requirements of the sheet metal box.
Packing and Transportation
Customized Packing
We specialize in customized packaging solutions designed to align with your unique business goals. Whether it's enhancing product protection, strengthening brand identity, or optimizing operational efficiency, we deliver tailored packaging that meets your specific needs. By combining innovation and collaboration, we ensure our solutions not only meet but exceed sustainability standards and regulatory requirements, helping your business thrive in a competitive market.
Transportation
We offer flexible and reliable transportation solutions to meet your logistics needs. Our services include:
Express delivery for fast and convenient home or business shipments.
Sea freight for cost-effective international shipping.
Air freight for urgent and time-sensitive deliveries.
Land freight for seamless domestic and cross-border transportation.
Multimodal transportation that combines multiple modes (e.g., sea + rail) to optimize efficiency and reduce costs.
With our comprehensive transportation network, we ensure your goods are delivered safely, efficiently, and on time, no matter the destination.
After-sale service:
Technical support: Provide free technical consultation to help customers solve problems that arise during product use. Provide detailed product user manuals and operation guides.
Accessory supply: Long term supply of original factory accessories to ensure the long-term stable operation of the product. The prices of accessories are open and transparent, providing fast delivery services.
Regular follow-up: Conduct regular phone or on-site visits to customers to understand product usage and promptly resolve issues.
Training services: Provide customers with product usage and maintenance training to ensure that operators are proficient in product performance and maintenance methods.
FAQ
1. Question: What is the main function of a battery box?
Answer: The main function of a battery box is to protect the battery pack, provide a safe storage environment, and prevent the battery from being affected by external factors such as physical damage, moisture, dust, etc. In addition, the battery box can also integrate battery management system (BMS), cooling system and other functions to enhance the performance and lifespan of the battery.
2. Question: What are the materials of the battery box? What are the advantages and disadvantages of each?
Answer: Common materials for battery cases include:
Metals (such as steel plates, aluminum alloys, stainless steel): high strength, good heat dissipation, but heavy in weight.
Plastic (such as ABS, PC): lightweight, good insulation, but poor strength and heat resistance.
Composite materials (such as carbon fiber): lightweight, high strength, but high cost.
When selecting materials, it is necessary to weigh the application scenario, budget, and performance requirements.
3. Question: What factors need to be considered in the design of a battery box?
Answer: The design of the battery box needs to consider the following factors:
Safety: Prevent issues such as short circuits, overheating, and liquid leakage.
Heat dissipation: Ensure that the battery does not overheat during the charging and discharging process.
Protection level: Choose waterproof or dustproof level (such as IP65) according to the usage environment.
Structural strength: Ensure that the battery box can withstand external forces such as vibration and impact.
Usability: Easy to install, maintain, and expand.
4. Question: What is the role of battery boxes in household energy storage systems?
Answer: In home energy storage systems, battery boxes are used to store and protect battery packs, ensuring the safe and stable operation of the system. It can also integrate BMS, inverters and other functions to help households achieve energy storage, management and efficient utilization, especially in solar energy systems and backup power scenarios.
5. Question: What are the main market driving factors for the battery box industry?
Answer: The main market driving factors for the battery box industry include:
The development of new energy industries, such as the popularization of electric vehicles and solar energy storage systems.
Policy support: Encouragement policies from governments of various countries for clean energy and energy storage technologies.
Technological progress: improvement in battery energy density, development of BMS technology, etc.
Environmental Protection Needs: Reduce carbon emissions and promote the application of green energy.
6. Question: What does the protection level (IP level) of the battery box mean?
Answer: The protection level (IP level) indicates the ability of the battery box to protect against external solids and liquids. For example:
IP65： Completely dust-proof, can prevent low-pressure water column from spraying.
IP67： Completely dust-proof and can be immersed in water for a short period of time.
The selection of protection level should be based on the usage environment (such as outdoor, humid environment).
7. Question: What are the ways to design the heat dissipation of battery boxes?
Answer: Common heat dissipation designs include:
Natural heat dissipation: achieved through heat sinks or ventilation holes.
Forced air cooling: using a fan to accelerate air flow.
Liquid cooling: dissipate heat through the circulation of coolant, suitable for high-power applications.
Phase change materials: utilizing the heat absorption properties of materials for heat dissipation.
8. Question: What is the future development trend of the battery box industry?
Answer: The future development trends of the battery box industry include:
Lightweight: Using new materials such as carbon fiber to reduce weight.
Intelligence: Integrated intelligent BMS and remote monitoring functions.
Modularization: Supports flexible expansion and quick installation.
Environmental Protection: Using recyclable materials to reduce environmental pollution.
High security: Enhance safety performance such as fire and explosion prevention.
9. Question: How to choose a suitable battery box?
Answer: When choosing a battery box, the following factors should be considered:
Battery type and capacity: Ensure that the battery box can accommodate the required battery pack.
Usage environment: Choose the protection level and heat dissipation design according to the environment.
Functional requirements: Whether additional functions such as BMS and inverter are needed.
Budget: Select appropriate materials and designs based on cost.
Brand and Service: Choose a reputable brand to ensure after-sales support.
10. Question: What are the challenges of using battery boxes in electric vehicles?
Answer: The application of battery boxes in electric vehicles faces the following challenges:
Lightweight: It is necessary to reduce weight to improve the vehicle's endurance.
Safety: It is necessary to prevent risks such as collision and overheating.
Heat dissipation performance: High power charging and discharging require extremely high heat dissipation.
Cost control: Reduce manufacturing costs while ensuring performance.
Standardization: Compatibility issues between different vehicle models and battery types.
Contact Us
Address: Building 5,No.219 Anji Road,Sanzao,Jinwan,Zhuhai,Guangdong,China
Telephone: 0086-18088822595
Email: sl01@senloong.com
Official website: https://www.metalstampingsenloong.com
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