Detailed Description Of The Common Types Of Battery Connectors
May 21, 2025
1. Metal connectors
Copper connector: Good conductivity, commonly used in high current applications.
Nickel connector: corrosion-resistant, suitable for high humidity or corrosive environments.
Aluminum connector: lightweight, high conductivity, commonly used in lithium batteries.
2. Shape classification
Bar connector: commonly found in cylindrical batteries.
Chip connector: used for square or soft pack batteries.
Customized shape connector: designed according to special requirements.
3. Welding method
Spot welded connectors: fixed by spot welding, suitable for mass production.
Laser welding connectors: high precision, suitable for high demand applications.
Ultrasonic welding joint: suitable for materials that are not easy to weld.
4. Surface treatment
Nickel plated connectors: enhance corrosion resistance.
Tin plated connectors: improve soldering performance.
Gold plated connector: used for high reliability applications.
5. Application Fields
Power battery connector: used in high current scenarios such as electric vehicles.
Energy storage battery connector: used for energy storage systems.
Consumer electronics battery connectors: used for mobile phones, laptops, etc.
6. Flexible connectors
FPC connector: It has good flexibility and is suitable for situations with limited space.
FFC connector: used in scenarios that require frequent bending.
7. Insulation connectors
Insulated connectors: prevent short circuits and improve safety.
8. Temperature protection connector
Connection with temperature protection function: Built in temperature sensor to prevent overheating.







