Orange Heat Shrink Tube Aluminum Busbar
■ Product Name: Aluminum Busbar
■ Surface treatment: Bare plating/Tin plating/Nickel plating/Silver plating
■ Usage: Widely used
■ Surface treatment: highly polished
■ MOQ: According to your requirements
■ Material: Aluminum Al1060+Pure Nickel
Aluminum busbars are commonly used as electrical conductors in power distribution systems, where heat is easily dissipated. Due to the low value of metals, they may be the best economic choice for applications. Like all custom components, our engineering design team adopts a process to ensure that each customer makes the right choices in terms of metal, design, and manufacturing. Whether you choose to purchase rectangular aluminum bars online or create customized aluminum or copper busbars, we work alongside your engineers with the common goal of getting your parts done from the beginning.
Product parameters
|
Product Name: |
Orange heat shrink tube aluminum busbar |
| Material quality: | Stable and reliable. |
| Surface treatment: | Tin plating, nickel plating, insulation |
| Size: | Customized size |
| Material: | Copper, choose according to your production cost. |
| Thickness: | 0.5-5mm or customized, using high-quality 0.05-0.3mm thick copper foil |
▲ Strength: High quality aluminum has sufficient tensile strength to withstand thermal expansion strain.
▲ Current carrying capacity: Depending on the size of the busbar, aluminum busbars can handle up to 4000A of current.
▲ Conductivity: The conductivity of aluminum busbars depends on the alloy and tempering. The conductivity of pure aluminum is about 65.0% of IACS.
▲ Resistance: High quality, high-strength aluminum can have a mechanical resistance of up to 530 Newtons per square millimeter.
▲ Weight: Aluminum can be 70% lighter than copper.
Product application
As a key conductive connector between battery modules, aluminum busbars can efficiently adapt to various types of power batteries, energy storage batteries, and portable electronic device battery packs, improve current transmission efficiency, reduce energy loss, and help devices achieve long battery life and high stability.
Production process of battery connectors:
1. Raw material preparation
Substrate selection → Quality Inspection → pretreatment
2. Forming and processing
According to customer needs, different processes are used to process raw materials into the desired shape
3. Surface treatment (nickel/tin/silver)
(1) Pre electroplating treatment
(2) Electroplating process
(3) Post processing
4. Quality inspection
Dimension measurement / Conductivity test / Plating Adhesion / Salt spray test
company profile
in one-stop service
We are a strong team covering various fields such as design, research and development, production, sales, and after-sales service. We have professional design engineers, technical guidance, production management personnel, and a design and development team with years of industry experience, which can customize products for customers according to their needs.
There are many types of process technologies, such as laser cutting, wire cutting, etching, stamping, spot welding, laser welding, CNC machine tools, molds, bending, nuts/screws rivets, screw drills, tape and lamination, etc.;
our honor
1. We are a professional manufacturer of lithium battery connectors that comply with the ISO9001:2015 standard
2. There are various shapes and materials available according to the customer's specifications and requirements.
3. Low MOQ Can customize sample
our partners
Our company is committed to providing customers with the highest quality solutions to meet their needs. We are well aware that customer satisfaction is the driving force behind our continuous development, so we will wholeheartedly provide you with professional and efficient services. We look forward to working together with you, developing together, and creating a better future.
OEM customization process
Provide detailed specifications such as dimension drawings/functional requirements/surface treatment, and submit physical or design drawings of internal components.
The client communicated with our business department, but I did not evaluate the requirements and design the prototype.
3. Quotation
After the customer confirms the plan, they sign the contract, and a 40% deposit is required for some parts.
Material selection, assembly and debugging, checking dimensions and assembly accuracy.
According to customer requirements, shipment will be made after final payment. Customers can conduct additional reviews of supplier qualifications and supervise the entire process for special circumstances.
packing and transport
We provide comprehensive customized packaging services to meet customers' special packaging needs. Whether you want to display the brand logo on the packaging, require special sizes of packaging, or even have other personalized requirements, we can customize according to the detailed needs of our customers. Our goal is to ensure that packaging is not only practical, but also effectively showcases and identifies the brand. Through this comprehensive packaging solution, we are committed to providing our customers with unparalleled peace of mind and convenience, ensuring that they feel our attention to detail and commitment to quality when they receive our products.
FAQ
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