The Production Process Of Energy Storage Battery Box

1. Material selection

Shell material: Common materials include plastic (such as ABS, PC), aluminum alloy, stainless steel, etc., which need to have good corrosion resistance and mechanical strength.

Lining material: shockproof and fireproof materials to ensure the safety of the battery during use.

2. Design requirements

Size and Capacity: Design appropriate size and capacity based on battery type and usage requirements.

Ventilation design: Ensure good heat dissipation performance of the battery during charging and discharging to avoid overheating.

Waterproof and dustproof: Design corresponding sealing structures according to the usage environment to meet IP level requirements.

3. Production process

Mold manufacturing: Produce shell molds according to the design drawings to ensure that the produced battery box meets the design requirements.

Injection molding: Using an injection molding machine to inject plastic material into a mold to form the battery box casing.

Surface treatment: spraying, printing, or laminating to improve appearance and durability.

4. Assembly process

Internal structure: Design internal brackets based on battery type to ensure stable battery fixation and avoid vibration.

Installation of connectors: Install battery connection terminals, switches, indicator lights, and other accessories to ensure the functionality of the battery box.

5. Quality inspection

Size inspection: Ensure that the size of the battery box meets the design standards.

Functional testing: Test the sealing, pressure resistance, and heat dissipation performance of the battery box.

Safety testing: Conduct safety tests such as short circuits, overcharging, and overdischarging to ensure the safety of the battery box under extreme conditions.

6. Packaging and Transportation

Packaging materials: Use shockproof and moisture-proof packaging materials to ensure the safety of the battery box during transportation.

Identification: Indicate product information, usage precautions, and transportation requirements on the packaging.

7. After sales service

Provide product user manual to ensure correct usage by users.

Establish an after-sales service system to handle user feedback and product maintenance.

The above is a basic description of battery box production. The specific production process and requirements may vary depending on different product types and market demands.